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Tire Shredding Process
Transforming discarded tires into valuable resources through advanced
and eco-friendly processing.
Shredder Process System
End-of-life tire recycling refers to the sustainable tire shredding process of repurposing tires that are no longer viable for vehicle use due to wear or irreparable damage. Managing these tires as waste is challenging due to their substantial volume, durability, and the ecologically problematic components. Florida Tire Recycling Plant specializes in bio-technology solutions for recycling end-of-life tires through tire shredding and separation processes. Leveraging cutting-edge technology engineering, Florida Tire Recycling Plant is poised to make a significant impact in the global market for tire recycling.
TIRE COMPOSITION
FIRST STAGE
MAIN SHREDDER
The main shredder in tire processing is a crucial component responsible for breaking down used tires into smaller, manageable pieces.
This initial stage is crucial for preparing the tires for further processing and recycling. The main shredder can process up to 30 tons per hour of whole car and truck tires, delivering an output range of 2 to 6 inches in rough shreds. Ideal for processors demanding the best output for TDS (Tire Derived Shreds), TDA (Tire Derived Aggregate), and TDF (Tire Derived Fuel) applications, this robust machinery ensures efficiency in tire recycling operations.
SECOND STAGE
MULCH SIZE SHREDDER
The second stage in tire processing involves different units. By taking pre-shredded tire chips and producing wire-free rubber chips or mulch in the range of 38-16 mm (1.50” – 0.625” inch), this equipment adds versatility to the recycling process.
Each unit is designed to process up to 12 metric tons of input per hour. This high processing capacity translates to increased efficiency and productivity for tire recycling operations. Learn more about mulch products.
third STAGE
GRANULATOR
Crumbler Granulator, designed to efficiently reduce wire-free rubber mulch to sizes as small as ¼” – 2000 microns (2 mm). This state-of-the-art machine not only brings a substantial reduction in particle size but also ensures reliability and operational savings for processors with a high demand for clean, contaminant-free crumb rubber. One of the standout benefits for clients is the exceptional fiber removal capability, eliminating up to 99.9% of tire fiber in preparation for further processing.
With a processing capacity of up to 1000 kg/hr from 25 mm (1” inch) rubber chips input, this machine offers high efficiency in handling various throughput demands. Learn more about Crumb Rubber.
FOURTH STAGE
PULVERIZER
The tire recycling pulverizer plays a pivotal role in the tire recycling process, serving as a key component in transforming used tires into valuable materials. This specialized machine is designed to pulverize tires into fine rubber powder, contributing to the production of various recycled products. The pulverization process involves reducing tire granules into smaller particles, resulting in a finely ground rubber powder.
Uses for this production are: Rubberized Asphalt Applications, New Tire Manufacturing, Rubber Reclaim and Devulcanization Applications, Thermoplastic Elastomers, Automotive Parts and tires, Spray, Sealant Applications, and infinite options on molding products. Learn more about rubber dust.
ADDITIONAL STAGES
RUBBER COLORIZER
Rubber colorized line equipment is designed with automatic controls to accurately monitor colorant usage and to adjust colorant application rates and output.
This rubber-colorized line is the industry’s most efficient system with the highest coloring capacity in the market (up to 10,000 lbs per hour). Our line has the capability to color a wide range of material sizes from 10-20 mesh rubber granules, to 1-inch chunks and rubber buffings.
ADDITIONAL STAGES
OTR TIRE REDUCTION
Its versatility allows it to handle various tire sizes, ranging from standard 15-inch car tires to large agricultural tractor tires, accommodating a wide range of recycling needs. By precisely cutting the tires, this machine facilitates easier handling, storage, and transportation of the resulting sections, optimizing the tire recycling process.
- Can cut up to 60 truck tires per hour.
- High-quality tool steel blades.
- Easy to operate lever controls.
- Full safety/splash guards fitted.
- Deals with tires from 15″ to 33″ large agricultural tires.
- Perfect for truck and OTR high-quality tires.
- The optional tread cutter provides two functions on one machine.
ADDITIONAL STAGES
HYDRAULIC PRESS
One of the primary applications of hydraulic rubber presses is in the production of rubber components such as gaskets, seals, O-rings, tiles, mats and other molded rubber products. The press facilitates the shaping of raw rubber materials into specific configurations, meeting the precise requirements of various industries, including automotive, aerospace, and manufacturing. Learn about rubber molding products.
Tire Shredding Process
Recycling tires through Florida Tire Recycling Plant’s tire shredding process is a simple and impactful journey that begins with the systematic collection of used tires from various sources such as auto repair shops, car dealerships, and waste management facilities. Once collected, the tires are transported to our specialized recycling facility, where they undergo meticulous sorting according to size, type, and condition. This ensures an efficient approach to the tire disposal process. State-of-the-art shredding equipment is then used to break down non-reusable tires into smaller pieces, known as rubber crumbs or chips.
Metal components, such as steel straps, are then removed and the rubber undergoes additional polishing to achieve a consistent size. After sieving to refine the particles, strict quality controls are implemented to ensure that the recycled rubber, resulting from the tire shredding process, meets the necessary standards. This final product, whether in crumb rubber or other processed materials, finds versatile applications in industries such as construction and manufacturing, providing a sustainable and environmentally friendly alternative to traditional disposal methods.
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